> Mercury Marine [Updated: Mar. 24, 2018] > Outboard > 2 Stroke Carb > V-200 > [5624878 THRU 0C100860] - Cat.# 90-821303 > Cowls and Front Cover
Catalog: 90-821303 200 H.P. (V-6) (1978-1988 COMBINED BOOKS)
Cowls and Front Cover Diagram 18980
1
7620A4 TOP COWL ASSEMBLY (BLACK) (USE WITH DESIGN "A" LATCH) - Supersedes: 6608A4
7620A22 TOP COWL ASSEMBLY (GRAY) (USE WITH DESIGN "A" LATCH) - Supersedes: 7620A8
7523A2 COWL ASSEMBLY Port (BLACK) (USE WITH DESIGN "B" LATCH)
7523A18 COWL ASSEMBLY Port (GRAY) (USE WITH DESIGN "B" LATCH) - Supersedes: 7523A10
10
7619A1 TOP COWL ASSEMBLY (BLACK)(USE WITH DESIGN "A" LATCH) - Supersedes: 6607A1
7619A5 TOP COWL ASSEMBLY (GRAY)(USE WITH DESIGN "A" LATCH) - Supersedes: 7619A2
7524A4 TOP COWL ASSEMBLY Starboard (GRAY)(USE WITH DESIGN "B" LATCH) - Supersedes: 7524A2
7524A1 TOP COWL ASSEMBLY Starboard (BLACK)(USE WITH DESIGN "B" LATCH)
16
7532A2 COVER ASSEMBLY Cowl - Front (BLACK)(DESIGN "B" LATCH)
7532A23 COVER ASSEMBLY Cowl - Front (GRAY)(DESIGN "B" LATCH) - Supersedes: 7532A9, 7532A32
5399A3 FRONT COVER (BLACK) (DESIGN "A" LATCH)
5399A16 FRONT COVER (GRAY) (DESIGN "A" LATCH)
7620A4 6608A4 7620A22 7620A8 7523A2 7523A18 7523A10 7619A1 6607A1 7619A5 7619A2 7524A4 7524A2 7524A1 7532A2 7532A23 7532A9 7532A32 5399A3 5399A16
7620A4, 6608A4, 7620A22, 7620A8, 7523A2, 7523A18, 7523A10, 7619A1, 6607A1, 7619A5, 7619A2, 7524A4, 7524A2, 7524A1, 7532A2, 7532A23, 7532A9, 7532A32, 5399A3, 5399A16
MERCURY DECALS
43530A86 DECAL SET (BLACK) ( 1986)
43246A84 DECAL SET (BLACK) ( 1984- 1985)
89620A80 DECAL SET (BLACK) ( 1980, 1981, 1982, 1983)
86576A79 DECAL SET (BLACK) ( 1979)
78605A78 DECAL SET (BLACK) (1978)
MARINER DECALS
89924A80 DECAL SET (GRAY-NON OIL INJECTION) [66255220] & Below
44227A84 DECAL SET (GRAY-OIL INJECTION)[66255220] & Below
44227A85 DECAL SET (GRAY-OIL INJECTION)[66255221] & Up
This Mercury Marine 43530A86 DECAL SET (BLACK) is used on these models:
1978 1200628, 1200648.
1979 1200629, 1200649.
1980 1200620, 7200620, 7200640, 1200640.
1982 1200622, 1200642, 7200622, 7200642.
1983 1200623, 1200643, 7200623, 7200643.
1984 1200624, 1200644, 1200724, 1200744, 7200724, 7200744.
1985 1200725, 1200745, 7200725, 7200745.
1986 1200726, 1200746, 7200726, 7200746.
1987 1200727, 1200747.
1988 1200412BD, 1200422BD, 7200412ND, 7200422ND.
Subcategories
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Mercury-Mariner-Tracker-Force Outboard Decals
DECAL DRY APPLICATION
IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
NOTE:After completing installation, place these instructions with the product for the owner's future use.
IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.
Tools, Materials, and Surface Requirements
Tools and Materials
- Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
- Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
- Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
- Spray bottles and labels for each cleaning solution
- Cleaning solution:
a. Liquid dishwashing soap
b. Isopropyl alcohol
IMPORTANT: Identify each spray bottle of cleaning solution with a label.
Surface Requirements
Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
time for out gassing.
Surface Preparation
Application Temperature
Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.
Step One General Cleaning
IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
surface cleaning preparation.
1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
2. Rinse cowl with clean water.
3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
4. Avoid detergents or preparations that contain waxes, oils, or lotions.
Step Two Solvent Cleaning
1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
isopropyl alcohol and water solution.
5. Ensure the surface has no contamination and is completely dry.
6. Start to apply the decals immediately after solvent cleaning.
Decal Application
Application Tips
1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.
90-8M0143239 eng MARCH 2018 © 2018 Mercury Marine - Page 1 / 16
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