Outboard decal Replicas - Find them here!

40, 400, 402 (2 CYL.) MERC 402 - ARCHIVE CAT 63240 

> Mercury Marine [Updated: Dec. 17, 2018] > Outboard > 2 Stroke Carb > 40, 400, 402 (2 CYL.) > ARCHIVE CAT 63240

90-63240

MERC 402 (1972 - 1973 - 1974)

SERIAL NUMBER
402 . . . . . . . . USA 3336258 THRU 4117709
402 . . . . . . . . BEL 3339688 THRU 9076838
402 . . . . . . . . CAN 3340783 THRU 7047607
402 . . . . . . . . 8002335 THRU 8027439

 

TOP COWL ASSEMBLY

Diagram 63240-4-P2

1 4413A2 TOP COWL ASSEMBLY

 

COWLING AND FRONT COVER

Diagram 63240-10-P8

1
2682A8 COWL FRONT COVER ASSEMBLY - UNITED STATES 3474577 AND BELOW AUSTRALIA 8004329 AND BELOW BELGIUM 9005203 AND BELOW CANADA 7006600 AND BELOW

2682A11 COWL FRONT COVER ASSEMBLY - UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP

11
3878A3 WRAP AROUND COWL ASSEMBLY - UNITED STATES 3474577 AND BELOW AUSTRALIA 8004329 AND BELOW BELGIUM 9005203 AND BELOW CANADA 7006600 AND BELOW

3878A6 WRAP AROUND COWL ASSEMBLY - UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP

2682A8,  2682A11, 3878A3, 3878A6
2682A8  2682A11 3878A3 3878A6

BOTTOM COWL AND EXHAUST PLATE ASSEMBLY

Diagram 63240-46-P44

1
3882 BOTTOM COWL - UNITED STATES 3344829 AND BELOW

4618A3 BOTTOM COWL - UNITED STATES 3344830 THRU 3859434 - AUSTRALIA 8002335 THRU 8016689 BELGIUM 3339688 THRU 9051458 CANADA 3340783 THRU 7032137

5351A2 BOTTOM COWL - UNITED STATES 3859435 AND UP - AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP

4413A2, 2682A8,  2682A11, 3878A3, 3878A6, 3882, 4618A3, 5351A2
4413A2 2682A8  2682A11 3878A3 3878A6 3882 4618A3 5351A2

 

MERCURY DECALS

61285A72 DECAL SET (MERC 402) - UNITED STATES 3474577 AND BELOW AUSTRALIA 8004329 AND BELOW BELGIUM 9005203 AND BELOW CANADA 7006600 AND BELOW

61285A73 DECAL SET (MERC 402) - UNITED STATES 3474578 THRU 3859434 AUSTRALIA 8004630 THRU 8016689 BELGIUM 9005204 THRU 9033788 CANADA 7006601 THRU 7032137

61285A74 DECAL SET (MERC 402) - UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9033789 AND UP CANADA 7032138 AND UP

SEARS GAMEFISHER 15 HP - Cat.# 90-855599 

> Mercury Marine [Updated: Aug. 16, 2018] > Outboard > Sears > 15 HP > [225.591500 THRU 225.591490] - USA - Cat.# 90-855599

COWL ASSEMBLY TOP AND BOTTOM
Diagram 36504

820154A10 TOP COWL ASSEMBLY (WITH DECALS) (PAINTED)
820154A8 TOP COWL ASSEMBLY (WITHOUT DECALS) (PAINTED)

820154A10, 820154A8
820154A10 820154A8

SEARS GAMEFISHER DECALS

10) 82634216 DECAL (REAR)
11) 82634214 DECAL (STARBOARD)
11) 82634215 DECAL (PORT)
12) 82408812 DECAL Shift
13) 8263425 DECAL (FRONT)-Starter Instructions

OTHER DECALS
31) 85557737 DECAL EPA Label Information (Applied Inside The Top Cowl)

STARTER COMPONENTS
Diagram 35719


23) 825149A1 DECAL KIT Shift to Neutral

STEERING HANDLE/TWIST GRIP THROTTLE
Diagram 35831


28) F712894 DECAL Speed/Shift Indicator

SWIVEL BRACKET COMPONENTS
Diagram 35832


22) 8302531 DECAL Tilt Release

MISCELLANEOUS PARTS - PAINT
82793336 PAINT Damascus Steel Gray 12 Oz. (355 ml)-Spray Can
82793337 PAINT Damascus Steel Gray .5 Oz. (15 ml)-Brush Bottle
81910712 PAINT Clear Acrylic 12 Oz. (355 ml)- Spray CANADA (For Cowl Only)

400/350 2.6L L6 VERADO 4S - PRO - 400R 2.6L L6 RACING - Cat.# 90-8M010372 

> Mercury Marine [Updated: Aug. 6, 2019] > Outboard > 4 Stroke > 400R 2.6L L6 RACING > [2B141124 & Up] - USA - Cat.# 90-8M0103727

TOP COWL DIAGRAM 57919

1
8M0100167 TOP COWL ASSEMBLY Mercury, Decaled 350
+ 8M0113905 TOP COWL, MERCURY

8M0103307 TOP COWL ASSEMBLY Mercury Racing, Black, Decaled 400R
+ 8M0113911 TOP COWL, MERCURY

8M0100170 TOP COWL ASSEMBLY Cold Fusion, Decaled 350
+ 8M0113906 TOP COWL CFWH

8M0103308 TOP COWL ASSEMBLY Mercury Racing, Cold Fusion 400R
+ 8M0113912 TOP COWL CFWH

8M0100171 TOP COWL ASSEMBLY Warm Fusion, Decaled 350
+ 8M0113907 TOP COWL - WFWH

8M0119291 TOP COWL ASSEMBLY Pearl Fusion, Decaled 350
8M0134719 TOP COWL ASSEMBLY Carbon Edition, Decaled 400R

8M0100220 TOP COWL ASSEMBLY Mercury, Non-Decaled
+ 8M0113902 TOP COWL NONDECAL

8M0100222 TOP COWL ASSEMBLY Warm Fusion, Non-Decaled
+ 8M0113904 TOP COWL - WFWH

8M0100221 TOP COWL ASSEMBLY Cold Fusion, Non-Decaled
+ 8M0113903 TOP COWL CFWH

8M0119289 TOP COWL ASSEMBLY Pearl Fusion, Non-Decaled

8M0100167, 8M0113905, 8M0103307, 8M0113911, 8M0100170, 8M0113906, 8M0103308, 8M0100171, 8M0113907, 8M0119291, 8M0134719, 8M0100220, 8M0113902, 8M0100222, 8M0113904, 8M0100221, 8M0113903, 8M0119289,
8M0100167,8M0113905,8M0103307,8M0113911,8M0100170,8M0113906,8M0103308,8M0100171,8M0113907,8M0119291,8M0134719,8M0100220,8M0113902,8M0100222,8M0113904,8M0100221,8M0113903,8M0119289,
8M0100167 8M0113905 8M0103307 8M0113911 8M0100170 8M0113906 8M0103308 8M0100171 8M0113907 8M0119291 8M0134719 8M0100220 8M0113902 8M0100222 8M0113904 8M0100221 8M0113903 8M0119289

2 
885354T01 CAP, Air Dam Mercury, Black
8M0024870 DECAL (Mercury Verado) Air Dam Cap Decal
8M0090474 CAP, Air Dam Cold Fusion
8M0090475 CAP, Air Dam Warm Fusion
8M0119293 CAP, Air Dam Pearl Fusion

8M0024870 DECAL Mercury Verado

MERCURY DECALS

Decals - Top Cowl DIAGRAM 57920-Cat-90-8M010372

VERADO DECALS

1 8M0102448 DECAL SET Mercury
2 8M0043703 DECAL M-Icon, 66 MM, Black
3 8M0024870 DECAL Mercury Verado (3 decals)

7 8M0085367 DECAL 350 HP, Rear
8 8M0075217 DECAL Joystick Piloting 350/400


6 8M0156650 DECAL 400 HP, Rear
7 8M0103041 DECAL SET ME Verado Pro
8 8M0043699 DECAL M-Icon, 66mm Red
10 8M0090899 DECAL 350 Pro, Top
10 8M0090898 DECAL 350 Pro, Rear

 

MERCURY RACING DECALS

11 8M0103043 DECAL SETMERCURY Verado Racing, White 400R
12 8M0103042 DECAL SET ME Verado Racing, Black (Does Not Contain Carbon Decals) 400R
13 8M0099017 DECAL Joystick Piloting, Silver 400R
14 8M0080153 M-ICON 66 MM Racing (BLUE)

15
8M0096286 DECAL KIT 400R Racing Blue
8M0096287 DECAL KIT 400R Racing Purple
8M0096288 DECAL KIT 400R Racing Red
8M0096289 DECAL KIT 400R Racing Green
8M0096290 DECAL KIT 400R Racing Orange
8M0096291 DECAL KIT 400R Racing Yellow
8M0097812 DECAL KIT 400R Racing Carbon

 

Serial Number: 2B373228
Model: 1400V231D
Model Version: XL
2016 HIGH PERFORMANCE 400R XL 1.75:1 VERADO-EPA 400 4S XL

Model Number
||||||||||||||
1400V231D
Serial Number:
||||||||||||||
2B373228
400R XL
HP 400 KW 298
LB 699 KG 317
Mercury Marine
Brunswick Corp.
Fond du Lac, WI 54935
Assembled in the USA from
US and foreign components
 [16]


MARINER 3.5 HP 2 Stroke carb - ARCHIVE CAT 822366 

> Mercury Marine [Updated: Feb. 16, 2019] > Outboard > 2 Stroke Carb > 3.5 > ARCHIVE CAT 822366

PARTS CATALOG
3.5 H.P.
SERIAL NUMBER
3.5 . . . . . . . . . 642-23740 AND BELOW
3.5 . . . . . . . . . 642-41690 AND BELOW
90-822366 © Mercury Marine 2003 ---- 02-01-2002

COWLING

Diagram 2 P3


1 STARBOARD COWL
2 2168-7158M PORT COWL
8 80283M COVER

2168-7158M, 80283M
2168-7158M 80283M

MARINER DECALS

3 NLA8- TRIM DECAL (2 pieces)
4 37-80294M SHIFT DECAL
9 REAR DECAL

 

FUEL TANK

Diagram 18 P20

1 NLA 1 FUEL TANK
2 NLA 1 DECAL SET
3 NLA 1 REAR DECAL

 

More Articles …

  1. 250XS (3.0L DFI) - Cat.# 90-889352003 - Cat.# 90-889352004
  2. 2 Stroke Carb, 5C M ML - ARCHIVE CAT 96387
  3. V-150/200 EFI (2.5L) - Cat.# 90-80317702
  4. 30/40 EFI 4-STROKE (3 CYLINDER) - Cat.# 90-88394302

Subcategories

  • Mercury-Mariner-Tracker-Force Outboard Decals

    DECAL DRY APPLICATION

    IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
    NOTE:After completing installation, place these instructions with the product for the owner's future use.
    IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.

    Tools, Materials, and Surface Requirements

    Tools and Materials

    • Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
    • Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
    • Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
    • Spray bottles and labels for each cleaning solution
    • Cleaning solution:
      a. Liquid dishwashing soap
      b. Isopropyl alcohol
      IMPORTANT: Identify each spray bottle of cleaning solution with a label.

    Surface Requirements

    Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
    painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
    time for out gassing.

    Surface Preparation

    Application Temperature

    Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
    NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.

    Step One General Cleaning

    IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
    surface cleaning preparation.

    1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
    2. Rinse cowl with clean water.
    3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
    4. Avoid detergents or preparations that contain waxes, oils, or lotions.

    Step Two Solvent Cleaning

    1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
    2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
    3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
    NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
    4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
    isopropyl alcohol and water solution.
    5. Ensure the surface has no contamination and is completely dry.
    6. Start to apply the decals immediately after solvent cleaning.

    Decal Application

    Application Tips

    1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.

    90-8M0143239 eng MARCH 2018       © 2018 Mercury Marine      -     Page 1 / 16

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