Outboard decal Replicas - Find them here!

40/50 H.P. - ARCHIVE CAT 809729 

> Mercury Marine [Updated: May. 8, 2018] > Outboard > Force > 40 H.P. (1996-1997) > ARCHIVE CAT 809729
40/50 H.P. - ARCHIVE CAT 809729
90-809729

40/50 H.P.                             SERIAL NUMBER
40 H.P. (1996) . . . . . . . . . . . . E138600 THRU E202999
40 H.P. (1997) . . . . . . . . . . . . E203000 THRU E287999
50 H.P. (1996) . . . . . . . . . . . . E138600 THRU E202999
50 H.P. (1997) . . . . . . . . . . . . E203000 THRU E287999


COWL ASSEMBLY-TOP DIAGRAM 809729-4

819748A4 COWL ASSEMBLY-TOP (PAINTED) (WITHOUT DECALS)
819748T6 COWL ASSEMBLY-TOP (PAINTED)

819748A4, 819748T6
819748A4 819748T6


FORCE DECALS

820734A95 DECAL SET (FORCE-40 HP) (INCLUDES FRONT-REAR-PORTSTARBOARD)
820735A95 DECAL SET (FORCE-50 HP) (INCLUDES FRONT-REAR-PORTSTARBOARD)

1995 H040312RD, H040312RR, H040312RX, H040412RD
1996 H040312SD, H040312ST, H040412SD, H040412ST
1997 H040312TD, H040312TT, H040412TD, H040412TL, H040412TT

1995 H050312RD, H050312RR, H050312RX, H050412RD
1996 H050312SD, H050412SD, H050412ST
1997 H050312TD, H050412TD, H050412TT


NORTHWOOD DECALS

835012A96 DECAL SET (NORTHWOOD-40 HP) (INCLUDES FRONT-REARPORT-STARBOARD)

1996 H040312SD, H040312ST, H040412SD, H040412ST.
1997 H040312TD, H040312TT, H040412TD, H040412TL, H040412TT.
1998 H040312UD, H040312UT, H040412UD, H040412UL, H040412UT.
1999 H040312VD, H040312VT, H040412VD, H040412VL, H040412VT.

1996 H050312SD, H050412SD, H050412ST COWL.
1997 H050312TD, H050412TD, H050412TT COWL.
1998 H050312UD, H050412UD, H050412UE, H050412UT.
1999 H050312VD, H050412VD, H050412VT.

 

TRACKER DECALS

(INCLUDES FRONT-PORT & STARBOARD WRAPAROUND STYLE)
809858A96 DECAL SET (TRACKER-40 HP) (SER. # 0E138600 THRU 0E252999)
852950A97 DECAL SET (TRACKER-40 HP) (SER. # 0E253000 THRU 0E287999)
809859A96 DECAL SET (TRACKER-50 HP) (SER. # 0E138600 THRU 0E252999)
852951A97 DECAL SET (TRACKER-50 HP) (SER. # 0E253000 THRU 0E287999)

OTHER DECALS

COWL ASSEMBLY-BOTTOM - page 4-6
27 37-818029  DECAL-FUEL MIX

IGNITION AND ELECTRICAL COMPONENTS
5 FA609853  DECAL KIT-SHIFT TO NEUTRAL

STARTER ASSEMBLY
37-825066 DECAL-WARNING-HI VOLTAGE
37-825064 DECAL-CAUTION-START IN GEAR

CYLINDER BLOCK ASSEMBLY
34 37-819526  DECAL-THROTTLE CABLE ADJUSTMENT

SWIVEL BRACKET
NS 37-830253 DECAL-TILT LOCK (MANUAL TILT MODELS)


LITERATURE & PAINT
- 92-818252-12 AR PAINT-GRAPHITE GRAY ACRYLIC-12 OZ. (355 ML)-SPRAY CAN (CASE OF 12)
- 92-825321-12 AR PAINT-GRAPHITE GRAY ACRYLIC-.5 OZ. (15ML)-BRUSH BOTTLE (BOX OF 12)
- 92-819107-12 AR PAINT-CLEAR ACRYLIC-12 OZ. (355 ML)-SPRAY CAN (CASE OF 12) (FOR COWL ONLY)


37-820734A95 DECAL SET . . . . . . . . . . . 3 11
37-820735A95 DECAL SET . . . . . . . . . . . 3 11
37-809858A96 DECAL SET . . . . . . . . . . . 3 NS
37-809859A96 DECAL SET . . . . . . . . . . . 3 NS
37-835012A96 DECAL SET . . . . . . . . . . . 3 NS
37-852950A97 DECAL SET . . . . . . . . . . . 3 NS
37-852951A97 DECAL SET . . . . . . . . . . . 3 NS

37-817792A1 DECAL-TIMING . . . . . . . . . . 31 3
37-818029 DECAL-FUEL MIX . . . . . . . . . . 5 27
37-819526 DECAL-THROTTLE CABLE ADJUSTMENT . 25 34

37-825064 DECAL-CAUTION-START IN GEAR . . . 13 NS
37-825066 DECAL-WARNING-HI VOLTAGE . . . . . 13 NS
37-830253 DECAL-TILT LOCK . . . . . . . . . .37 NS

 

 

Serial Number: 0E195065 - Model: H050412SD - Model Version: ELPT
1996 FORCE FORCE 50 ELPT

50/60 EL (3 CYL.) - Cat.# 90-16404 

> Mercury Marine [Updated: Jun. 1, 2022] > Outboard > 2 Stroke Carb > 60 (3 CYL.) > [0B122930 THRU 0D000749] - USA - Cat.# 90-16404
> Mercury Marine [Updated: Jun. 13, 2018] > Outboard > 2 Stroke Carb > 50 (3 CYL.) > [0B122930 THRU 0D000749] - USA - Cat.# 90-16404

Cowling and Front Cover Diagram 19252

1 6228A1 TOP COWL ASSEMBLY (STARBOARD BLACK)
1 6228A3 TOP COWL ASSEMBLY (STARBOARD GRAY)

3 6227A1 TOP COWL ASSEMBLY (PORT BLACK)
3 6227A17 TOP COWL ASSEMBLY (PORT GRAY)

5 89717T BRACKET COWL SEALING-REAR

24 8774A6 FRONT COVER (BLACK)
24 8774A7 FRONT COVER (GRAY)

6228A1, 6228A3, 6227A1, 6227A17, 89717T, 8774A6, 8774A7
6228A1 6228A3 6227A1 6227A17 89717T 8774A6 8774A7

MERCURY DECALS

43538A89 DECAL SET (BLACK 50)
13483A89 DECAL SET (BLACK 60)
816116A90 DECAL SET (BLACK 60 EL)(RED/WHITE)

MARINER DECALS

11622A87 DECAL SET (GRAY 50)(RED/ORANGE)

810463A90 DECAL SET (GRAY 50)(SILVER)
43598A87 DECAL SET (GRAY 60)(RED/ORANGE)
810464A90 DECAL SET (GRAY 60)(SILVER)
816117A90 DECAL SET (GRAY 60 EL)(ORANGE/WHITE)

 Serial Number: 0C268280 - Model: 1060412JD - Model Version: ELPTO
 MERCURY 60 ELPTO

75/90 (4STROKE)

Cat.# Cat.# 908048500  75/90 (4STROKE)

TOP COWL DIAGRAM 2075 

 

 

827328T 9 TOP COWL ASSEMBLY (BLACK)
827328T10 TOP COWL ASSEMBLY (SILVER)

 

MERCURY DECALS

804855A00 DECAL SET (Mercury 75)(2000 and Up)(Tracker 2002 and Up)

804857A00 DECAL SET (Mercury 90)(Long)(2002 and Up)(Tracker 2002 and Up)

 

881841A03 DECAL SET Mercury 90 Saltwater)

881841A01 (Mercury 90)(X- Long)(Saltwater)(2001/2002)

 

MARINER DECALS

804856A00 DECAL SET (Mariner 75)(2000)

804856A01 DECAL SET (Mariner 75)(2001/2002)

804856A03 DECAL SET (Mariner 75)(2003)

 

804858A01 DECAL SET (Mariner 90)(2000 thru 2002)

804858A03 DECAL SET (Mariner 90)(2003)

 

TRACKER DECALS

804859A00 DECAL SET (Tracker 75)(2000/2001)

804860A00 DECAL SET (Tracker 90)(2000/2001)

 

OTHER DECALS 

827887 DECAL Unleaded Fuel  Bodensee

804656A00 DECAL EPA Label Information (2000)

804656A0 DECAL EPA Label Information (2001)

804656A02 DECAL EPA Label Information (2002)

804656A03 DECAL EPA Label Information (2003)

Serial Number: 0T770115 - Model: F9042AY  - Model Version: ELPT SW 4
75/90 (4STROKE) - MERCURY 2003 90

 

115/135/150 DFI (2.5L) - 2000 - Cat.# 90-80350200 

> Mercury Marine [Updated: Nov. 1, 2021] > Outboard > 2 Stroke DFI (OptiMax) > V-115 DFI (2.5L) > [0G960500 THRU 0T178499] - USA - Cat.# 90-80350200
> Mercury Marine [Updated: Mar. 14, 2018] > Outboard > 2 Stroke DFI (OptiMax) > V-135 DFI (2.5L) > [0G960500 THRU 0T178499] - USA - Cat.# 90-80350200 > Service/Support Material

TOP COWL DIAGRAM 9210 

1

852552T3 TOP COWL ASSEMBLY (BLACK)  Supersedes: 852552A3  
852552T4  TOP COWL ASSEMBLY (SILVER) Supersedes: 852552A4

852552T3, 852552A3, 852552T4, 852552A4
852552T3 852552A3 852552T4 852552A4

MERCURY DECALS

804685A00 DECAL SET (BLACK 115 LONG)
804686A00 DECAL SET (BLACK 115 XLONG/SALTWATER)

854291A00 DECAL SET (BLACK 135 LONG)
854291A04 DECAL SET

854292A00 DECAL SET (BLACK 135 XL/CXL)
854292A04 DECAL SET

854293A00 DECAL SET (BLACK 150 LONG)
854294A06 DECAL SET

854294A00 DECAL SET (BLACK 150 XL/CXL)
854294A04 DECAL SET

 

MARINER DECALS

804683A00 DECAL SET (GRAY 115 LONG)
804684A00 DECAL SET (GRAY 115 XLONG/SALTWATER)

854295A98 DECAL SET (GRAY 135 LONG)
854295A03 DECAL SET

854296A99 DECAL SET (GRAY 135 XL/CXL)
854295A03 DECAL SET

854297A98 DECAL SET (GRAY 150 LONG)
854297A03 DECAL SET

854298A99 DECAL SET (GRAY 150 XL/CXL)
854297A03 DECAL SET

 

NITRO DECALS

804682A00 DECAL SET (TRACKER 115)
803988A99 DECAL SET (TRACKER 135)
802643A98 DECAL SET (TRACKER 150)

 

OTHER DECALS

804657A00 DECAL EPA Label Information (2000)
27 NSS NOT SOLD SEPARATE Decal-Counter Rotation
28 NSS NOT SOLD SEPARATE Decal-Break In 

Serial Number: 0T145865 - Model: 1135473WY - Model Version: L SW
MERCURY DFI OPTIMAX SALTWATER 135DFI L SW
MERCURY 2000 135DFI 115/135/150 DFI (2.5L)
Serial Number: 0T066984 - Model: 1115473WT - Model Version: 115DFI L
MERCURY 2000 DFI OPTIMAX NITRO TRACKER 115DFI L
Serial Number:
0T066984
2000
115L OPTI
Max RPM 5250
HP 115 KW 86
LB 440 KG 205
Mercury Marine
Brunswick Corp.
Fond du Lac, WI 54935
Made in USA
CE [99]

 

More Articles …

  1. 40/50 H.P. JET 30 (3 CYL.) - Cat.# 90-85207097
  2. XR10 AND 10/15/SEAPRO/MARATHON/MAGNUM - Cat.# 90-81639994
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Subcategories

  • Mercury-Mariner-Tracker-Force Outboard Decals

    DECAL DRY APPLICATION

    IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
    NOTE:After completing installation, place these instructions with the product for the owner's future use.
    IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.

    Tools, Materials, and Surface Requirements

    Tools and Materials

    • Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
    • Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
    • Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
    • Spray bottles and labels for each cleaning solution
    • Cleaning solution:
      a. Liquid dishwashing soap
      b. Isopropyl alcohol
      IMPORTANT: Identify each spray bottle of cleaning solution with a label.

    Surface Requirements

    Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
    painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
    time for out gassing.

    Surface Preparation

    Application Temperature

    Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
    NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.

    Step One General Cleaning

    IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
    surface cleaning preparation.

    1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
    2. Rinse cowl with clean water.
    3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
    4. Avoid detergents or preparations that contain waxes, oils, or lotions.

    Step Two Solvent Cleaning

    1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
    2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
    3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
    NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
    4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
    isopropyl alcohol and water solution.
    5. Ensure the surface has no contamination and is completely dry.
    6. Start to apply the decals immediately after solvent cleaning.

    Decal Application

    Application Tips

    1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.

    90-8M0143239 eng MARCH 2018       © 2018 Mercury Marine      -     Page 1 / 16

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