> Mercury Marine [Updated: Mar. 29, 2023] > Outboard > 2 Stroke DFI (OptiMax) > 2.5XS 2.5L DFI > [0T997974 THRU 1E000796] - Cat.# 90-892643005
RACE OUTBOARD 2005 2.5 XS - 2.5XS DFI (2.5L) L SM
TOP COWL Diagram 2516
1
843183A02 DECAL SET
+ 843183A01 DECAL KIT
Serial No: 0T999006 - Model No: 1922471DH
2005 Race Outboard 2.5 XS L SM
> Mercury Marine [Updated: Aug. 13, 2019] > Outboard > 2 Stroke Carb > 40, 400 (4 CYL.) > [0C159200 & Up] - USA - Cat.# 90-814698
> Mercury Marine [Updated: Sep. 29, 2017] > Outboard > 2 Stroke Carb > 40, 400 (4 CYL.) > [0C159200 & Up] - USA - Cat.# 90-814698
TOP COWL DIAGRAM 38057
1
9868A9 TOP COWL ASSEMBLY (BLACK) MANUAL
+ 9868T9 BL-MAN.TOP COWL
9868A8 TOP COWL ASSEMBLY (GRAY) MANUAL
9868A13 TOP COWL ASSEMBLY (SILVER) MANUAL
+ 9868T13 TOP COWL
2
9868A10 TOP COWL ASSEMBLY (BLACK) ELECTRIC
+ 9868T10 BL-ELE TOP COWL
9868A1 TOP COWL ASSEMBLY (GRAY) ELECTRIC
9868A14 TOP COWL ASSEMBLY (SILVER) ELECTRIC
+ 9868T14 COWL-TOP-SILVER
9868A12 TOP COWL ASSEMBLY (GRAPHITE GRAY) ELECTRIC
+ 9868T12 TR.ELEC TOP COWL
9868A9,9868T9,9868A8,9868A13,9868T13,9868A10,9868T10,9868A1,9868A14,9868T14,9868A12,9868T12
9868A9 9868T9 9868A8 9868A13 9868T13 9868A10 9868T10 9868A1 9868A14 9868T14 9868A12 9868T12
DECALS DIAGRAM 38056
814323A90 DECAL SET (DESIGN I)(BLACK)
814323A94 DECAL SET (DESIGN II)(BLACK)
814323A96 DECAL SET (DESIGN III)(BLACK)
822166A92 DECAL SET (SUPER AMERICA)(BLACK)
826323A95 DECAL SET (BLACK-JET 30)(DESIGN II)
826323A96 DECAL SET (BLACK-JET 30)(DESIGN III)
810462A94 DECAL SET (GRAY)(DOMESTIC ENGINES) [USA- 0G437999/BEL-9926999] & Below
810462A97 DECAL SET (GRAY)(DOMESTIC ENGINES) [USA- 0G438000/BEL-9927000] & Up
826324A95 DECAL SET (GRAY-JET 30) [USA- 0G437999/BEL-9926999] & Below
826324A97 DECAL SET (GRAY-JET 30) [USA- 0G438000/BEL-9927000] & Up
815626A93 DECAL SET (GRAY-EXPORT ENGINES)
824732A94 DECAL SET (TRACKER) [0G290584] & Below
824732A96 DECAL SET (TRACKER) [0G290585] & Up
Serial Number:0G023995 - Model: 1040203PD - Model Version: MH/ALT
This assembly is found in these models: MERCURY 30 JET - MERCURY 40 (4 CYL.)
1994 MERCURY 40 MH/ALT
SERIAL NUMBER:
0G023995
MERCURY MARINE
A DIVISION OF
BRUNSWICK CORP.
FOND DU LAC, WIS.
54935 USA
MADE IN USA
Serial Number: 0D086436 - Model: 1040312MD - Model Version: ELO
1992 MERCURY 40 ELO
> Mercury Marine [Updated: Aug. 6, 2020] > Outboard > 2 Stroke Carb > 18XD > [6443973 THRU 0B238463] - USA - Cat.# 90-13286 > COWLS (MERCURY)
> Mercury Marine [Updated: Jan. 30, 2020] > Outboard > 2 Stroke Carb > 25XD > [6443973 THRU 0B238463] - USA - Cat.# 90-13286
DIAGRAM 38466
8869A8 TOP COWL ASSEMBLY COWLS (MERCURY)
+ 9163A22 COWL-TOP-BLACK
9163A8, 8869A8, 9163A22
9163A8 8869A8 9163A22
DIAGRAM 38467
9163A8 TOP COWL ASSEMBLY COWLS (MARINER)
43170A84 DECAL SET (MERC 18) (BROWN)
43477A85 DECAL SET (MERC 20)(BROWN)
+ 13480A86 DECAL SET
43173A84 DECAL SET (MERC 25)(BROWN)
+ 13239A86 DECAL SET
13480A86 DECAL SET (MERC 20)(SILVER)
13239A86 DECAL SET (MERC 25)(SILVER)
11181A85 DECAL SET (MARINER 20)
+ 810461A92 DECAL SET
11627A85 DECAL SET (MARINER 25)
+ 810461A92 DECAL SET
> Mercury Marine [Updated: Mar. 8, 2023] > Outboard > 4 Stroke > 20 HP Carb 2 CYL > [0R235168 THRU 0R833819] - Cat.# 90-898103160
> Mercury Marine [Updated: Feb. 18, 2022] > Outboard > 4 Stroke > 20 HP Carb 2 CYL > [0R235168 THRU 0R833819] - Cat.# 90-898103160
> Mercury Marine [Updated: Feb. 9, 2021] > Outboard > 4 Stroke > 20 Carb(2CYL)(4-STROKE) > [0R235168 THRU 0R833819] - Cat.# 90-898103160
> Mercury Marine [Updated: Jun. 12, 2019] > Outboard > 4 Stroke > 20 Carb(2CYL)(4-STROKE) > [0R235168 THRU 0R833819] - Cat.# 90-898103160
> Mercury Marine [Updated: Feb. 26, 2019] > Outboard > 4 Stroke > 20 Carb(2CYL)(4-STROKE) > [0R235168 THRU 0R833819] - Cat.# 90-898103160
TOP COWL DIAGRAM 33821
879147T79 TOP COWL ASSEMBLY Black, Without Decals [0R403398] & Below
+8M0074703 COWL ASSY,BACKFIT
8M0061801 TOP COWL ASSEMBLY Black, Without Decals [0R403399] & Up
+ 8M0074703 COWL ASSY,BACKFIT
879147T78 TOP COWL ASSEMBLY Silver, Without Decals [0R403398] & Below
8M0061799 TOP COWL ASSEMBLY Silver, Without Decals [0R403399] & Up
+ 8M0074494 TOP COWL ASSEM
879147T79, 8M0074703, 8M0061801, 879147T78, 8M0061799, 8M0074494
879147T79 8M0074703 8M0061801 879147T78 8M0061799 8M0074494
802739A08 DECAL SET Mercury 15 [0R403398] & Below
881842A08 DECAL SET Mercury 20 [0R403398] & Below
+ 8M0098722 DECAL-SERVICE KIT
892904A08 DECAL SET Mercury 15-ProKicker [0R403398] & Below
+ 8M0031100 DECAL SET ProXS ProKicker
(8) 892904007 DECAL Start Tiller Models [0R547439] & Below
8M0072622 DECAL SET Mercury, 15-20 [0R403399] THRU [0R547439]
8M0081481 DECAL SET Mercury, Top Cowl [0R547440] & Up
8M0081475 DECAL SET Mercury, Top Cowl, ProKicker [OR547440] & Up
8M0081456 DECAL SET Mercury, Lower Cowl [0R547440] & Up
8M0082467 DECAL Horsepower 10
8M0073690 DECAL Horsepower 15 [0R547440] & Up
8M0073688 DECAL Horsepower 15 Pro [0R547440] & Up
8M0073691 DECAL Horsepower 20 [0R547440] & Up
(8) 8M0076194 DECAL Start Procedure Tiller Models [0R547440] & Up
896853A08 DECAL SET Mariner 15 [0R403398] & Below
896854A08 DECAL SET Mariner 20 [0R403398] & Below
8M0072623 DECAL SET Mariner, 15-20 [0R403399] & Up
879147A08 DECAL EPA Label Information (2008)
- NSS NOT SOLD SEPARATE DECAL, EPA (2009 & Up) Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)
Serial Number: 0R605739 - Model: 1F20412EK - Model Version: ELPT 4
MERCURY ME 20 ELPT 4S 20 ELPT 4 - MERCURY 2006 20
Model Number
|||||||||||||
1F20412EK
Serial Number
|||||||||||||
0R605739
F20ELPT
HP 20 KW 14.7
LB 1?? KG ?1.?
Mercury Marine
Brunswick Corp.
Made in Japan
CE [14]
Serial: 0R264389 - Model: 1F20201HK - Model Version: M 4
2008 MERCURY 4 STROKE 20 M 4
Serial Number: 0R477008 - Model: 1F20301HK - Model Version: EH 4
2008 MERCURY 4 STROKE 20 EH 4
Model Number
|||||||||||||
1F20301HK
Serial Number
|||||||||||||
0R477008
F20EH
HP 20 KW 14.7
LB 126 KG 57.1
Mercury Marine
Brunswick Corp.
Made in Japan
CE [12]
Serial Number: 0R670084 - Model: 1F15301EK
2015 MERCURY ME 15 EH 4S 15 EH 4 - Model Version: EH 4
Serial Number: 0R795377 - Model: 1F20201EK - Model Version: 20 MH
MERCURY ME 20 MH 4S 20 MH
Serial Number: 0R583661 - Model: 1F20301EK - Model Version: EH 4
MERCURY ME 20 EH 4S 20 EH 4
Serial Number: 0R300965 - Model: 1F20412HK - Model Version: ELPT 4
2008 MERCURY 4 STROKE 20 ELPT 4
IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
NOTE:After completing installation, place these instructions with the product for the owner's future use.
IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.
Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
time for out gassing.
Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.
IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
surface cleaning preparation.
1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
2. Rinse cowl with clean water.
3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
4. Avoid detergents or preparations that contain waxes, oils, or lotions.
1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
isopropyl alcohol and water solution.
5. Ensure the surface has no contamination and is completely dry.
6. Start to apply the decals immediately after solvent cleaning.
1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.
90-8M0143239 eng MARCH 2018 © 2018 Mercury Marine - Page 1 / 16
