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Outboard Decals

200 H.P. (V-6) (1978-1988 COMBINED BOOKS) - Cat.# 90-821303

> Mercury Marine [Updated: Mar. 24, 2018] > Outboard > 2 Stroke Carb > V-200 > [5624878 THRU 0C100860] - Cat.# 90-821303 > Cowls and Front Cover

Catalog: 90-821303 200 H.P. (V-6) (1978-1988 COMBINED BOOKS)

Cowls and Front Cover Diagram 18980

1
7620A4 TOP COWL ASSEMBLY (BLACK) (USE WITH DESIGN "A" LATCH) - Supersedes: 6608A4
7620A22 TOP COWL ASSEMBLY (GRAY) (USE WITH DESIGN "A" LATCH) - Supersedes: 7620A8
7523A2 COWL ASSEMBLY Port (BLACK) (USE WITH DESIGN "B" LATCH)
7523A18 COWL ASSEMBLY Port (GRAY) (USE WITH DESIGN "B" LATCH) - Supersedes: 7523A10

10
7619A1 TOP COWL ASSEMBLY (BLACK)(USE WITH DESIGN "A" LATCH) - Supersedes: 6607A1
7619A5 TOP COWL ASSEMBLY (GRAY)(USE WITH DESIGN "A" LATCH) - Supersedes: 7619A2
7524A4 TOP COWL ASSEMBLY Starboard (GRAY)(USE WITH DESIGN "B" LATCH) - Supersedes: 7524A2
7524A1 TOP COWL ASSEMBLY Starboard (BLACK)(USE WITH DESIGN "B" LATCH)

16
7532A2 COVER ASSEMBLY Cowl - Front (BLACK)(DESIGN "B" LATCH)
7532A23 COVER ASSEMBLY Cowl - Front (GRAY)(DESIGN "B" LATCH) - Supersedes: 7532A9, 7532A32
5399A3 FRONT COVER (BLACK) (DESIGN "A" LATCH)
5399A16 FRONT COVER (GRAY) (DESIGN "A" LATCH)

7620A4 6608A4 7620A22 7620A8 7523A2 7523A18 7523A10 7619A1 6607A1 7619A5 7619A2 7524A4 7524A2 7524A1 7532A2 7532A23 7532A9 7532A32 5399A3 5399A16
7620A4, 6608A4, 7620A22, 7620A8, 7523A2, 7523A18, 7523A10, 7619A1, 6607A1, 7619A5, 7619A2, 7524A4, 7524A2, 7524A1, 7532A2, 7532A23, 7532A9, 7532A32, 5399A3, 5399A16

MERCURY DECALS

43530A86 DECAL SET (BLACK) ( 1986)
43246A84 DECAL SET (BLACK) ( 1984- 1985)
89620A80 DECAL SET (BLACK) ( 1980, 1981, 1982, 1983)
86576A79 DECAL SET (BLACK) ( 1979)
78605A78 DECAL SET (BLACK) (1978

MARINER DECALS

89924A80 DECAL SET (GRAY-NON OIL INJECTION) [66255220] & Below
44227A84 DECAL SET (GRAY-OIL INJECTION)[66255220] & Below
44227A85 DECAL SET (GRAY-OIL INJECTION)[66255221] & Up



This Mercury Marine 43530A86 DECAL SET (BLACK) is used on these models:
 
1978 1200628, 1200648.
1979 1200629, 1200649.
1980 1200620, 7200620, 7200640, 1200640.
1982 1200622, 1200642, 7200622, 7200642.
1983 1200623, 1200643, 7200623, 7200643.
1984 1200624, 1200644, 1200724, 1200744, 7200724, 7200744.
1985 1200725, 1200745, 7200725, 7200745.
1986 1200726, 1200746, 7200726, 7200746.
1987 1200727, 1200747.
1988 1200412BD, 1200422BD, 7200412ND, 7200422ND.
 

Serial Number: 6426919 - MERCURY 2.4L 200 ELPT - 
MERCURY 1983 200 hp  - Model: 1200623 

 

75/90 (4-Stroke) - Cat.# 90-804851004

 > Mercury Marine [Updated: Sep. 28, 2020] > Outboard > 4 Stroke > 90 (4-STROKE) > [0T801000 THRU 1B226999] - USA - Cat.# 90-804851004

MERCURY 4 STROKE 90 ELPT 4

TOP COWL 2075

1
827328T 9 TOP COWL ASSEMBLY (BLACK)
827328T10 TOP COWL ASSEMBLY (SILVER)

827328T9, 827328T10
827328T9 827328T10

 

MERCURY DECALS

804855A00 DECAL SET (MERCURY/TRACKER 75)(2004)
804855A05 DECAL SET (MERCURY/TRACKER 75)(2005)

++ 804855A06 DECAL SET (Mercury 75)(2006) 
+++ 8M0065135 DECAL SET, 4 STRO
++++ 8M0114993 DECAL-SERVICE KIT

804857A00 DECAL SET (MERCURY/TRACKER 90)(2004) (Mercury 90)(Long)(2002 and Up)
804857A05 DECAL SET (MERCURY/TRACKER 90)(2005)
++ 804857A06 DECAL SET (MERCURY 90)(2006)
+++ 8M0065135 DECAL SET, 4 STRO
++++ 8M0114993 DECAL-SERVICE KIT

881841A03 DECAL SET (MERCURY 90 SALTWATER)(2004)
881841A05 DECAL SET (MERCURY 90 SALTWATER)(2005)
++ 8M0114764  DECAL-SERVICE KIT

MARINER DECALS

804856A03 DECAL SET (MARINER 75)
804858A03 DECAL SET (MARINER 90)

TRACKER DECALS

804855A00 DECAL SET (TRACKER 75)(2004)
804855A05 DECAL SET (TRACKER 75)(2005)
804857A00 DECAL SET (TRACKER 90)(2004) (Tracker 2002 and Up)
804857A05 DECAL SET (TRACKER 90)(2005)

OTHER DECALS

827887 DECAL, Unleaded Fuel - Bodensee

804656A00 DECAL, EPA Label Information (2000)
804656A01 DECAL, EPA Label Information (2001)
804656A02 DECAL, EPA Label Information (2002)
804656A03 DECAL, EPA Label Information (2003)


Serial Number: 0T770550 MERCURY - ( 90  H.P. (2003 )) Model: 1F90412AD Version: ELPT 4
Serial Number: 0T267528 MERCURY - ( 90  H.P. (2001 )) Model: 1F90412YD Version: ELPT 4
Serial Number: 0T856198 MERCURY - ( 90  H.P. (2004 )) Model: 1F90412CD Version: ELPT 4
Serial Number: 0T845392 MERCURY - ( 90  H.P. (2004 )) Model: 1F90412CD Version: ELPT 4

0T856198
2004
90ELPT 4S
Max RPM 6000
HP 90 KW 66.2
LB 386 KG 176
Mercury Marine
Brunswick Corp.
Fond du Lac, WI 54935
Assembled in the USA
from US and foreign
components
CE [03]

Cat.# 804851004 - 75/90 (4-Stroke) 


Serial Number: 1B024212 - Model: 1F90412DD - Model Version: ELPT 4
MERCURY 2005 4 STROKE 90 ELPT 4

Serial Number:
1B024212
2005
90ELPT 4S
Max RPM 6000
HP 90 KW 66.2
LB 386 KG 176
Mercury Marine
Brunswick Corp.
Fond du Lac, WI 54935
Assembled in the USA
from US and foreign
components
CE [04]

Serial Number: 0T813732 - Model: 1F90412CD - Model Version: ELPT 4
2004 MERCURY 90 - Cat.# 90-804851004 - 75/90 (4-STROKE)

MERCURY 2.5L DFI OPITMAX 150DFI L

MERCURY 2.5L DFI OPITMAX 150DFI L
Model Group: 135 / 150 DFI (2.5L)

Diagram 9210

 

(1)
852552A3 TOP COWL ASSEMBLY(BLACK)
852552A4 TOP COWL ASSEMBLY (SILVER)

MERCURY DECALS

1998-1999 MERCURY 135 HP OPTIMAX DECAL SET 854291A98

854291A98 DECAL SET (BLACK 135 LONG)
854292A98 DECAL SET (BLACK 135 XL/CXL)

1998-1999 MERCURY 150 HP OPTIMAX DECAL SET 854293A98

854293A98 DECAL SET (BLACK 150 LONG)
854294A98 DECAL SET (BLACK 150 XL/CXL)

MARINER DECALS

854295A98 DECAL SET (GRAY 135 LONG)
854296A98 DECAL SET (GRAY 135 XL/CXL)
854297A98 DECAL SET (GRAY 150 LONG)
854298A98 DECAL SET (GRAY 150 XL/CXL) 

TRACKER DECALS

802643A98 DECAL SET (BLACK TRACKER 150)
802646A98 DECAL SET (GRAY TRACKER 150)

855577 26 DECAL, EPA Label Information


Serial Number: 0G655484

Subcategories

  • Mercury-Mariner-Tracker-Force Outboard Decals

    DECAL DRY APPLICATION

    IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
    NOTE:After completing installation, place these instructions with the product for the owner's future use.
    IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.

    Tools, Materials, and Surface Requirements

    Tools and Materials

    • Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
    • Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
    • Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
    • Spray bottles and labels for each cleaning solution
    • Cleaning solution:
      a. Liquid dishwashing soap
      b. Isopropyl alcohol
      IMPORTANT: Identify each spray bottle of cleaning solution with a label.

    Surface Requirements

    Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
    painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
    time for out gassing.

    Surface Preparation

    Application Temperature

    Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
    NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.

    Step One General Cleaning

    IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
    surface cleaning preparation.

    1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
    2. Rinse cowl with clean water.
    3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
    4. Avoid detergents or preparations that contain waxes, oils, or lotions.

    Step Two Solvent Cleaning

    1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
    2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
    3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
    NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
    4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
    isopropyl alcohol and water solution.
    5. Ensure the surface has no contamination and is completely dry.
    6. Start to apply the decals immediately after solvent cleaning.

    Decal Application

    Application Tips

    1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.

    90-8M0143239 eng MARCH 2018       © 2018 Mercury Marine      -     Page 1 / 16

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