FORCE 40/50 H.P. (1998-1999) - Cat.# 90-855373R2
0E362978
H040412VT
FORCE TRACKER 40 ELPT
1999 Outboard 40 Parts
H040412VT [ELPT]
> Mercury Marine [Updated: Feb. 23, 2023] > Outboard > Force > 40 H.P. (1999) > [0E345000 THRU 0E369299] - USA - Cat.# 90-855373R2
https://cdn.datamanager.arinet.com/image/EJP/4299e077-a710-4090-9abd-d789d5c14b6a/ExtraLarge
MOTOR COVER diagram 802038
0281431 MOTOR COVER ASSY.25
0281425 MOTOR COVER ASSY.35
0281426 MOTOR COVER ASSY.35
0281431, 0281425, 0281426
0281431 0281425 0281426
6) 0208668 PLATE, Applique, rear
18) 0208671 PLATE,Applique front,25 models
18) 0208647 PLATE,Applique,front,35 models
281471 0281471 DECAL SET 25 TE models Rope Start
281472 0281472 DECAL SET 35 Rope Start
281469 0281469 DECAL SET 35 Electric Start
0208668, 0208671, 0281471 25 TE models Rope Start
0208668, 0208647, 0281472 35 Rope Start
0208668, 0208647, 0281469 35 Electric Start
E25RCSA 1980
E25RLCSA 1980
E25TECSA 1980
E25TELCSA 1980
E35ECSM 1980
E35ELCSM 1980
E35TCSM 1980
E35TLESM 1980
> Mercury Marine [Updated: Mar. 27, 2023] > Outboard > 4 Stroke > 6 HP Carb > [0R067090 THRU 0R411837] - USA - Cat.# 90-803599006
TOP COWLING DIAGRAM 14503
1
803580T1 TOP COWL ASSEMBLY (Black)
803580T4 TOP COWL ASSEMBLY (Black)(Use With Integral Fuel Tank)
803580T2 TOP COWL ASSEMBLY (Silver)
803580T5 TOP COWL ASSEMBLY (Silver)(Use With Integral Fuel Tank)
803580T1, 803580T4, 803580T2, 803580T5,
803580T1 803580T4 803580T2 803580T5
803635A06 DECAL SET Black 4 HP/4 HP Sailpower
803634A06 DECAL SET Black 5 Horsepower
804769A06 DECAL SET Black 6 Horsepower
803638A03 DECAL SET Gray 4 Horsepower (2003 and Above)
888723A03 DECAL SET 4 Sailmate (Gray 4 Sailmate)(2003 and Above)
803637A03 DECAL SET Gray 5 Horsepower (Gray 5 H.P.)(2003 and Above)
803639A03 DECAL SET Gray 6 Horsepower (Gray 6 H.P.)(2003 and Up)
5) 8156931 DECAL Fuel Lever Remote Fuel Shut-Off (Use With Integral Fuel Tank)
6
879706 DECAL Fuel Lever (Use With Integral Fuel Tank)
8240877 DECAL, Fuel Lever
827887 DECAL Unleaded Fuel - Bodensee
892904010 DECAL Notice-This Side Up
8834338 DECAL CA Very Low Emission
+ 8592758 DECAL CA Very Low Emission
23 0037 804651A06 DECAL EPA Label Information (2006)
23 0037 804651A07 DECAL EPA Label Information (2007)
23 0037 804651A08 DECAL EPA Label Information (2008)
23 NSS NOT SOLD SEPARATE DECAL, EPA (2009 & Up) Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)
> Mercury Marine [Updated: Apr. 1, 2023] > Outboard > 2 Stroke Carb > 40, 400, 402 (2 CYL.) > ARCHIVE CAT 71706
TOP COWL ASSEMBLY
1) 2138-4413A2 TOP COWL ASSEMBLY UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
COWLING AND FRONT COVER
1) 2135-5683A3 COWL FRONT COVER ASSEMBLY UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
1) 2161-6347A1 COWL FRONT COVER ASSEMBLY UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
10) 2137-3878A6 WRAP AROUND COWL ASSEMBLY
2138-4413A2, 2135-5683A3, 2161-6347A1, 2137-3878A6, 21384413A2, 21355683A3, 21616347A1, 21373878A6, 4413A2, 5683A3, 6347A1, 3878A6,
2138-4413A2 2135-5683A3 2161-6347A1 2137-3878A6 21384413A2 21355683A3 21616347A1 21373878A6 4413A2 5683A3 6347A1 3878A6
37- 70178A75 DECAL SET (MERC 402) UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
37- 73904A76 DECAL SET (MERC 402) UNITED STATES 4362215 THRU 4564001 AUSTRALIA 8036450 THRU 8041799 BELGIUM 9108564 THRU 9135224 CANADA 7059933 THRU 7086372
37- 73904A77 DECAL SET (MERC 402) UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
NOTE:After completing installation, place these instructions with the product for the owner's future use.
IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.
Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
time for out gassing.
Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.
IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
surface cleaning preparation.
1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
2. Rinse cowl with clean water.
3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
4. Avoid detergents or preparations that contain waxes, oils, or lotions.
1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
isopropyl alcohol and water solution.
5. Ensure the surface has no contamination and is completely dry.
6. Start to apply the decals immediately after solvent cleaning.
1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.
90-8M0143239 eng MARCH 2018 © 2018 Mercury Marine - Page 1 / 16
